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Are you experiencing these issues in your metalworking fluid?

Introducing Pilot’s FLIP™: 
Fluid Life Improvement Process

Ensure a more robust, longer lasting fluid system by either adding DPOS to the water phase prior to making the emulsion OR after the emulsion has formed. Get started now to significantly extend the life of your metalworking fluid.

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Why Pilot: 

Pilot Chemical's ice cold sulfonation process produces products with low color and with less by-products. Our expert technical staff provides assistance to our customers with speed and accuracy, creating custom solutions that are not available anywhere else in the industry.

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View detailed breakdowns on each of our metalworking fluid products

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Pilot Chemical Formulations

Water-Based 

Calfax® Specialty Anionic Surfactants

Diphenyl oxide disulfonates generate small latex particles with a small size distribution resulting in less foam. As water evaporates, Calfax® increases hard water tolerance. 


Maquat 

Specifically designed and optimized for control of sulfate-reducing bacteria (SRB) that contribute to souring, the production of sulfide, and abiotic corrosion in Oil Field and Cooling Water systems, Gas Production and Transmission Pipelines and systems.

Oil-Based 

Aristonate Synthetic Sulfonates

Manufactured utilizing custom tailored first-intent alkylates which offer consistent emulsification, demulsifying characteristics, corrosion inhibition performance, and great handling properties that natural sulfonates cannot match. 

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Learn how FLIP in combination with Aristonate® and Calfax® can extend the life of your MWF and ensure consistency, uniformity, and reliable performance of your emulsifier packages.

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Pilot Chemical Additives

Water-Based 

Calfax® Specialty Anionic Surfactants

Calfax® DB-45 and Calfax® 16L-35 are specialty detergents that can increase the hard water tolerance of an emulsion without increasing foam tendencies. These surfactants also offer excellent synergies with Aristonate® 5-series products. Diphenyl oxide disulfonates stabilize emulsions in hard water. As water evaporates, Calfax® increases hard water tolerance.


Maquat® Quaternary Aminos

Specifically designed and optimized for control of sulfate-reducing bacteria (SRB) that contribute to souring, the production of sulfide, and abiotic corrosion in Oil Field and Cooling Water systems, Gas Production and Transmission Pipelines and systems. Effective corrosion inhibitors and key components to cleaning programs that minimize microbial contamination of MWF equipment is put in service.

Oil-Based 

Aristonate® Synthetic Sulfonates

Manufactured utilizing custom tailored first-intent alkylates which offer consistent emulsification, demulsifying characteristics, corrosion inhibition performance, and great handling properties that natural sulfonates cannot match. First intent sulfonates which offer: 

• Consistent emulsification 

• Demulsifying characteristics

 • Corrosion Inhibition Performance 

• Great handling properties that natural sulfonates cannot match

Download the Brochure

Learn how FLIP in combination with Aristonate® and Calfax® can extend the life of your MWF and ensure consistency, uniformity, and reliable performance of your emulsifier packages.

Download Brochure

Foaming

Breakdown of fluid film, heat removal impairment and increased rate of oxidation of the fluid

Corrosion

Degraded useful properties of materials including strength, appearance and permeability

Biocide Instability

Skin irritation and other increased health risks caused by bacterial and fungal contamination

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Water Hardness

Higher concentration of calcium and magnesium content resulting in increased foam

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Pilot's Fluid Life Improvement Process (FLIP™) 

Learn how Pilot solves these challenges with our surfactant expertise.